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with a cnc I would use HDU , cut them upside down with a hole pattern for studs/pins. just don't go through the letters. Within the program you can also do the layout of the overall sign onto something like 1/4 plywood. that will give you a good pattern to drill holes into the building. Glue in...
for general use I like the Teflon ones 4" and 6" mostly. I also use the blue Avery Felt squeegees 4". For delicate clean applications where I'm scared to scratch anything I will slide a low friction sleeve over my teflon squeegee . I also have others that are just hard felt.
I will add, one...
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