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Might be a different situation, but I was having a very similar issue. I found that I had a roll of vinyl that was shipped to me that was way past it's shelf life. All my trouble shooting was done with same roll so results never changed. Once I opened a new roll of media the print was correct.
I know this is an older thread, but I had similar issue trying to print and cut a 27' beverage cooler sign on a Mimaki. I found my issue to be that the inner rollers were set to off during the cut so the outer rollers were only two working during the cutting process. Adjusted all rollers to same...
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