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Dx4 machines and DX7 machines are completely different. While they both print (duh), the DX4 is limited in DPI and speed. A dual head DX7 machine is faster, higher quality, and uses the newer technology inks. That said, one of my favorite machines is the Roland XC-540. The XR-640 would be my...

Fix the calibration. Keep going negative until the 2 squares just kiss and dont overlap. If your test print doesnt show any that touch, then enter the value that is closest on the print and then re-run the test print until you can get squares that are touching on your test. Personally, I've...

no, you cannont print all 3 at once

That black nipple is ABS plastic, not rubber. You'll need a new manifold (or if you take one off an old head you need to clean it as good as possible and make sure ink flows freely through it). You have to remove the head, unscrew the manifold, reattach the new one and keep the grounding strap...

It’s not an electromagnet, just a regular old magnet...

Check the belt tension. This is difficult to do without the proper tension gauge, but when the belt starts to give up or gets loose, the extra slack creates a jarring motion when the motor takes off and will disconnect the carriages.

Glad it worked out. Let me know if other issues arise.

few things. The constant grinding noise is some trash down in the vacuum motors. The clunking at every pass when the heads get back near home is the heads hitting the capping station. The 080 error means that the scan motor is constantly drawing too much current until it throws that error to...

I would start with replacing the head cables. They are cheap, and usually the cause of the type of issues you're having. I doubt very much that the servo board is the issue, as that board has little to do with the actual printing. The servo board controls the motors and sensors.

it measures the pinch rollers not the material.

Encoder strip, scan motor going bad or belt tension are the 3 main sources of this..

You would need to profile both machines, and basically cut the color spectrum of the VSi machine back to match what the SP can produce.

reseat all the head cables.

Thanks Tiki!

I've seen it 100 times and cant think of the name....

I'm always will to travel, especially to the Palm beach area... Let me know if you're still stuck

You have to have the machine in service mode to set the gap sensor values

I'd have a certified tech come help you out. ....I'm available btw :)

Looks like your not using heat at all or your profile is way off for the material you're using.

Normal for a VP-540