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Another odd ball project we did this week

SignManiac

New Member
Quite often I get calls from clients with these strange jobs that everyone else turns down, I'm a glutton for punishment I guess. This client asked me to make dimensional carved replicas of her original hand carved wood blocks. There were nine total and each one measures 9"w. x 12"h.

These had to be outdoor durable for display in a free standing shrine box outside of a museum. Each one a different native species plant design. I decided to do them in 1/2" black PVC using a paint mask over the black so that we would not have to paint all of the details in the design, then I had the image laser carved through the paint mask and into the material. Once the background was burned out, we simply painted the background with a close paint color match to the cypress boxes they had made for the plaques to sit in.

The first picture is the original image of the artwork we had to work from. They were bitmap .jpg's and need to be converted to vector line art for the laser engraving.

The second photo is the finished result after the carving and painting. The third image is a shot of all nine designs, along with the shrine box set up on a galvanized pipe that these were installed in. The pieces are very small and the artwork details even smaller. Looks like a simple job, but in actuality, it was more work then even I was expecting. That's what happens when you challenge yourself with the unknown. But believe you me, you sure do learn a lot in the process.
 

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  • 03-finished shrine box.jpg
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SignManiac

New Member
You're so right Dan and besides, you have to keep the work interesting if you don't want to burn out doing the same thing day in and day out. Not only that, these are the kind of jobs where price is no object. That's the fun part :)
 

fubar55

New Member
Cutting vinyl on a laser is a no no. Puts of clorine gas, carode metal parts in the laser and even worse for the lungs.
 

SignManiac

New Member
These were done with PVC. It did stink but I didn't do the engraving. The guy who did them for me is still alive as of last week. He set them up and left them burning until they were done. He said he did have to clean his engraver from the residue they emitted.
 

CanuckSigns

Active Member
+1 on the no pvc in the laser, releases chlorine gas, even though our machine vents outside we still won't touch the stuff. I'm suprised your laser guy didn't know this
 

John L

New Member
Very neat! Excellent work. I also really love doing jobs like that. I have a guy that owns a very nice, huge apartment complex in DC that just calls up, will speak only to me, and asks me to replicate all sorts of aluminum architectural details, decorations, railings that were done back in the 1950's. Great guy, work I love doing, he never asks for a price, he never questions a blll... = Perfect customer.
 

SignManiac

New Member
John, I've had a run on customers like that this week. Just do it and call me when it's done. No price needed. Gotta love it...
 

John L

New Member
You really deserve it man. Your work is always top quality. I'm sure others here are the same, but if I see a post started by you down a long list, I will jump right to it just to see what the latest creation is. ...Hats off!
 
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