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Agree with Hybrid design.
Once all your alignments etc are done the rest is profile related which will fix your ink density problems and bring colours into line. Which in turn will also reduce your ink costs as well as getting the best quality print.
Not all printers and rips have canned...
Upsize using onOne or similar to say 30% of actual print size, put in rip and let the rip take it up to 100% size, print a small sample section from that file to see if it works. Rips can be very good at upsizing if the original is good.
This way you can also maintain resolution rather than...
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