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No problem to full damper ink ,the minimum is the half full. -you can test the cap by drop liquid above must absorb it direct no time if not the cap have problem. -if you sure that all cap tube are good then check the pump tube push liauid insde tube must out smooth . -check any loose in cap...

RCC take from flexisign they're the same but flexi mybe not have enough ICC in both there're command from print setting called (color mode ) you can choose CMYKLmLc or CMYK but again check your cap .

I'm never note your test print I look now the other head clogging so you have banding ,note that your test print not print on the same line that mean cap problem fix cap first or replace it and sure that pump tube open perfect no clogging you can by alcohol or hot water clean cap and pump tube ...

Push cleaning solution direct to nipple by syringe it's make pressure on the nozzle to open good .The banding if the test print for other color perfect clean the encoder strip and encoder sensor by alcohol not cleaning solution it's make damage then from menu do bidirection calibration and print...

I think it's clogging in heads but try this: -Get a new dampers for M&Lm you can switch a work dampers from your head to ensure that dampers work or not . -the ink level inside dampers must be around half pull ink by syringe from dampers . -probably there are clogging in the head put cleaning...

sorry poor english, I mean if cartridge not closed or broken ink will dry and get solid.

Another thing can do switch a work head to the Y&M for sure that head working or damaged.

I think activing with air do that special when last too much time check the cartridge any damage .close after fill.

sj 540 1- Y&M work on the same pump check it cycling or keeping off, check the tube cloggin or cutting. 2-put some cleaning liquid on the cap check that absorb good or not. 3- sure that heads are not clogging move the carriage to left side (maintenance area) push cleaning liquid by syringe...

Back the old head then check thermistor reading if get correct reading mean new head damage .back the head to the source. For me if there's no way to back the head (no warranty) I will try replace the head board from old head to new .

Mybe because we are in winter cold cause that chek the bottle ink lable what temp recomended for store this ink ,for best answer call the source they should know.

temp to low Check head rank ,check head cable the silver line part are not dirt or damaged if you have another one try it. note if there any drop ink on the head board.

From Gx menu there is command (smoothing) it's always on make it off make more speed but not smooth enough.

Beside the fuse burning there is 3 pin IC mybe it's burning too you need a tech check your board.

Beside the fuse burning there is 3 pin IC on the board mybe it's burning too you need a tech chek your board.

First clean the encoder strip then adjust correctly.

If using colorip this the way.

check this http://www.signs101.com/forums/archive/index.php/t-111140.html.

If you have problem with colorrip you can use flexisign It's work .

check cap connect check that cap connect to the pump mybe pump run with out get any ink because there are losing in ink tube.