1/2 Inch Foam Core Print 40" x 156"

[ag529]

I received a quote request for a digital print, mounted to 1/2 inch foam core, 156" x 40", gallery wrapped to be hung on a wall.

What is the secret to successfully join 2 pieces of foam core together to make 1 overall length of 156"? I'm sure it's been done before. Any hints or ideas before I just start trying things out?


Thanks!

 

[Letterbox Mike]

If it were me I'd use Gatorfoam instead of Foamcore, if this is a permanent installation I would think Foamcore is bound to warp over time.

And I would do two layers of .25" Gatorfoam bonded together with a lap joint instead of a butt joint at the seam, that would give you a much more rigid joint. Gatorfoam sands easily, so you could sand the seams smooth and once you mounted your print you shouldn't be able to see them at all.

 

[ag529]

Thanks Insignia - the job was quoted on Gatorboard for that reason, guess I should have mentioned that.

I like your method - makes perfect sense. Thanks!

 

[Letterbox Mike]

Welcome from Dayton BTW!

 

[iprint]

In my experience, Gatorboard will still warp especially if only one sided is mounted to (maybe being hung on a wall would keep humidity from affecting it tho?).
I might consider something with a styrene face such as Ultraboard or Gatorplast. Lap joint is a great idea tho!