Geometry! You would have learned all that in the 9-10th grade.
Most CAD/CAM packages can automatically calculate the area/volume of a drawing but the
sign weenies have not implemented this feature.
We calculate costs based on linear feet of material cut off the roll, as Chris suggests.
Given:
1. A 24x18 coro
sign uses 1.5 linear feet. (3sqft)
2. Oracal 651 Black costs $80/roll for 50yds.
3. There are 3 linear feet in one yard.
Therefore:
1. 80 dollars divided by 150 linear feet(50yards x 3 feet) means that this roll costs $.53 per linear foot.
2. I used 1.5 linear feet per single side (maximum!)
3. 1.5 linear feet x $.53 means that the coro vinyl costs $.795 per side.
Beacuse my time is much more valuable than the material costs I never dork around with trying to pack in the layout to cut using less material. How many minutes are you going to work messing with layout and application to save some portion of 79¢??
Who cares what the area of the material used is. You should only care about the material CONSUMED to make the
sign... not the material DELIVERED.