Zund G3 2xl-3200 Help

[SeanPrint]

Hi were running a Zund G3 and we getting a error code 12c04, when I look at manual if refers to axis calibration fail.
dose anyone have any info or better manuals. really appreciate any help. as it will take at least a week for a Zund engineer to arrive.

 

[Select Bulgaria Service]

12C04
Start to remove the modules first. One by one. It's easy and cheap.

For 12C04
Cause
An error occurred during checkAxis. Various causes can be responsible for this faulty behavior:
1. Motors interrupted, short-circuited
2. Problems with the encoder
3. Problems on the amplifier, module board, etc.
If the axis and the error = 0 then a timeout has occurred.
Several axes may have errors at the same time.
Four different errors can be recorded per axis:
Error 0x1 = Zero position error
Error 0x2 = Position deviation too large
Error 0x4 = Max current exceeded
Error 0x8 = Below min current
A maximum of errors from 8 axes can be displayed
Example:
Axis 0x00000320
Error 0x00000129
so that:
axis 3: has a zero mark error (0x1)
axis 2: has too large a position deviation (0x2)
axis 0: has a zero mark
errorand fallen below min current (0x8 + 0x1 = 0x9)
Axis codes:
0 : X-axis
51 ;
1/17/19;
1 : Y-axis
2 : 1. Axis on 1st module (UM/RM = Z / PUM = T)
3 : 2. Axis on 1st module (UM = T / RM = suction bell)
5 : 1. Axis on 2nd module (UM/RM = Z / PUM = T)
6 : 2. Axis on 2nd module (UM = T / RM = suction bell)
8 : 1. Axis on 3rd module (UM/RM = Z / PUM = T)
9 : 2. Axis on 3rd module (UM = T / RM = suction bell)
Solution
Points to check
Axis0:
Error 0x2 = Position deviation too large
*Correct cutter type setting on ESC-10-1
Error 0x4 = Max current exceeded
*Check encoder signals with diagnostic function for error message
*Check polarity of X-motor. +- Correctly connected?
Error 0x8 = Min Current fallen below
*Check X-motor resistance approx. 2 Ohm
*Check Amplifierboard
Axis1:
*Error 0x2 = Position deviation too large
*Correct cutter type setting on ESC-10-1
Error 0x4 = Max current exceeded
*Check encoder signals with diagnostic function for error message
*Check polarity of Y-motor. +- Correctly connected?
52
Error 0x8 = Min Current fallen below
*CheckY-motor resistance approx. 2 Ohm
*Check X-Axis Wiring S1
*Check Amplifierboard
Axis 2
1st axis on 1st module (UM = T / RM = suction bell)
Axis 3
2nd axis on 1st module (UM = T / RM = suction bell)
Axis 5
1st axis on 2nd module (UM/RM = Z / PUM = T)
Axis 6
2nd axis on 2nd module (UM = T / RM = suction bell)
Axis 8
1st axis on 3rd module (UM/RM = Z / PUM = T)
Axis 9
2nd axis on 3rd module (UM = T / RM = suction bell)

 

[SeanPrint]

Miro thanks a million, I'm going to give this a go this morning. really appreciate you help.
will keep up dated.

thanking you

 

[Select Bulgaria Service]

I'm happy to help you . I hope you manage to make a correct diagnosis. You can take a picture of the machine display or a short video.
You have a really good machine.

 

[SeanPrint]

These are the messages been displayed, As its starting up its going through its checks as it goes from modules to table on screen when error appears, sounds like the table motor toys and fails?

 

[Select Bulgaria Service]

It is not easy to detect a problem this way.
Assuming you have a problem with Tangential axis. Most often at least for me it has been a torn or too loose belt.
The module also has a T-axis sensor. Did you try to download the modules one by one?
Does this problem appear during the initialization of modules and tools? At the very beginning, when you start the machine.
At what exact moment does this happen?

 

[FireSprint.com]

Very awesome that the community here is jumping in to help.

Zund service has been kind of slow over the last year or more. We have noticed this issue too and we're only a 60 minute flight from their US HQ.

 

[Select Bulgaria Service]

What happens to the machine? Did you find the problem?