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Need Help Mimaki UCJV300-160 White ink Leak

Pawel90

New Member
Hello everyone,
I'm a happy owner of Mimaki UCJV300-160. The machine has been working fine for almost 2 years now (I got it brand new).

Today suddenly I noticed Leak near the pump. Nearly all white ink just leaks.
There is my question, is there any chance I can fix it myself or do I have to call for an engineer. What can be the reason for that sudden leak?
Attaching some photos.

Thanks
Pawel
 

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Solventinkjet

DIY Printer Fixing Guide
It's either a bad connection or a tube ruptured inside a pump. You're going to have to get it cleaned up as best as possible and try to find where the leak is coming from. Looks like it's coming from the right pump from the pictures. They are fairly easy to replace.
 

Solventinkjet

DIY Printer Fixing Guide
So the best and easiest way is to get a new pump and replace it?
Only if it's the actual pump where the leak is coming from. You'll want to make sure that's where it's coming from. It could be a bad connection between two tubes for example. But I have seen the pumps just break internally before. Just don't leave the covers off for long periods of time especially if the machine is near a bright light source or window.
 

Pawel90

New Member
I did it myself is easy to do it. If you got some manual skills you will handle this without a problem. The cost was about £100 as I remember.
 

Beau Barcus

New Member
Just had the same issue with ours. Came in this morning with puddles of ink on the floor. Pulled off the back cover and sure enough the pump on the right side looked just like your photos. I have an email out to Mimaki tech support, but after reading this I assume I'll be replacing the pump.
Anything I should know when replacing it? Any tips of things you unexpectedly ran into?
Thanks!
 

Smoke_Jaguar

Man who touches printers inappropriately.
You can just replace the silicone tubing inside the pump, not too hard (messy), dirt cheap and it's a good thing to do every few years. Just a peristaltic pump run by a stepper. Just unclamp the body, measure the silicone tubing, cut new bits, move the fittings, clamp the lines (zip ties work, but spring clamps are best), install the tubes, lubricate with a bit of silicone grease and reassemble.
 

Beau Barcus

New Member
You can just replace the silicone tubing inside the pump, not too hard (messy), dirt cheap and it's a good thing to do every few years. Just a peristaltic pump run by a stepper. Just unclamp the body, measure the silicone tubing, cut new bits, move the fittings, clamp the lines (zip ties work, but spring clamps are best), install the tubes, lubricate with a bit of silicone grease and reassemble.
You think it's just the tubing inside the pump that has failed?
 

Smoke_Jaguar

Man who touches printers inappropriately.
Yup, peristaltic pumps are just rollers smooshing a tube, imagine an infinite toothpaste tube squeezer.
 

Smoke_Jaguar

Man who touches printers inappropriately.
Tubing will be thin wall metric, make sure to get inside and outside diameter. If in a pinch and need it quickly, I have used nitromethane rated silicone fuel line from a local hobby shop to good effect before.
 

kosh_al

New Member
Did anyone replace the pump? Our two year old UCJV300-160 had the white ink pump #7 blow out and we just received the warranty replacement pump. I am going to attempt to replace it myself.
 

Smoke_Jaguar

Man who touches printers inappropriately.
Pump modules are around $60, or can replace the tubing and rehuild if you want to go cheap. Make sure you use proper pump tubing for it and silicone grease.
 

kosh_al

New Member
Pump modules are around $60, or can replace the tubing and rehuild if you want to go cheap. Make sure you use proper pump tubing for it and silicone grease.
I just finished replacing the pump. FYI, replacing the tubing is NOT an option for the UCJV300-160 as the connections on the tubing to the lines inside the printer are threaded and not just flat ends with a coupling. The tubes screw on to the pump lines. One thing to note, as soon as you remove the tubes from the pump, white ink will start flowing out of the lines everywhere. Be sure to wear good gloves since the white ink is caustic and will burn your skin. Clamping the tubes isn't an option since these are semi rigid lines. Something small to plug the lines would work or just remove the white ink tanks and work FAST!!!!
 

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Smoke_Jaguar

Man who touches printers inappropriately.
Just plain jane barb fittings, tug off the old tubing, shove into new tubing. That said, replacing the pump is safest/easiest bet if not sure if your tubing is up to the task. Ink is expensive, and the mess sucks.
 

kosh_al

New Member
These are not "plain jane barb fittings" and you cannot tug them off. They are threaded on the printer side and the pump side and have caps that screw on to hold the tubes together. They will not just "shove in there" by any means. With the cost of the pump being under $150, one would have to wonder why anyone would try to MacGyver something instead of just replacing the part? If you cant afford $150 to repair your printer, then you have bigger problems than this pump going out on your machine! That's the cost of one bottle of ink! Cheap repair I'd say!
 

Smoke_Jaguar

Man who touches printers inappropriately.
You gotta remove the tube first, the barbed fittings are threaded Luer Lock style for 3mm ID. The pump needs to be disassembled with the 2 black screws holding the pump bodies together. Then you remove the 3 larger Philips screws to split the pump bodies from the sheet metal panel. If they don't pull free, you can split the tube with a hobby knife and tug free. My fittings happen to be black, but they're identical in function and form of the clear fittings.

Just posting this here for those who might want to go the rebuild route. If you're running multiple printers with white ink, sometimes it's good to have tubing and pumps to rebuild on hand. Sometimes repairs aren't about money. If you have jobs waiting and an unexpected ink line rupture is going to put you down for a week, knowing how the mechanisms work and how to rebuild them can save your butt. In other cases, it makes keeping parts on hand easier. Pump tubing can be used in cap stations and other locations, and the stuff does get crushed over time. Heck, even the official Mimaki parts diagram shows the tubing and barbed fittings and their respective part numbers. It's just like any other maintenance. "Why solvent flush a printhead when a new one is only $4500?" Also, with people all over the world printing, some folks might not have access to the parts network most of us do. Or, if cash is tight, that's valid too.

Since we just added 2 more printers, we basically treat them like fleet parts. We also use the circulation system when experimenting with heavier pigments like aluminum to help keep it from settling too much and clogging the heads. Different pigments can be harder on the tubing, so they have to be replaced even more often.
 

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