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this is something we do all the time
we will get the problems if the ink isn't dry enough. if not dry the vinyl is stretchy and problems happen. most of the time we use a laminator for application. somebody was talking about oracal - both the 3651 and the 3640
(especially the 3640) need...
in the past
i've had this problem when the heat is too high on the machine...also when the vacuum was on high instead of low. it may also help to pre feed a couple of feet of banner material through to have weight to keep it even and pull it through (when necessary i just took a couple of...
i use
plotter cut reflective vinyl
as for poking holes...well if someone is going to vandalize it...they will find a way...holes or no holes.
the reflective makes the holes more difficult to find because it is more rigid than regular vinyl
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