Premask help from David Goetter
I would suspect that the adhesive coating on your transfer tape was a bit lacking as you said the problem was intermittent.
Cut out a piece of the raised tunneled part and test it’s tac by applying it to another small piece of vinyl and the pull it off
There are a lot of different formulations for the pre-mask “tac” level.
(ie. Hi -Med - Low)
Most Pre-mask and masking films use a rubber based adhesive not acrylic...
Translation when you stick down a rubber based adhesive you get what you get at
that time not much more over time like acrylic adhesives do…
So when you work with a pre-mask applying less or more pressure will do little to change the adhesions end result.
However you do have to… by hand or by laminator apply pressure…
Tunneling is usually a result from rolling up the pre-masked cut vinyl.
You can use pre-mask that is designed to adhere to the exposed areas of the silicone release
paper as well and this will help resolve the problem.
Try this... (I don't work for them or sell it)
TransferRite 582U is a medium tack application tape workhorse for general use. Once a graphic is weeded, 582U adheres to areas of exposed liner and does not lift on the corners, tunnel or "dog ear". Rolled and stacked graphics remain smooth and ready for installation.
As for the need for clear.. personal preference but it will cost more…
Recommend using it on white lettering only…
For “day in day” out a
paper based is fine mark the bottom of two letters… far apart and just use a straight edge and ink pen draw a line on the pre-mask… reference it for alignment.
Make sure to remember round letters “O” are larger than “E” so don’t mix them up when drawing you reference line…
David Goetter got to run later…