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Cutting MDF

WB

New Member
we've been cutting a few large models out of MDF for a museum job. I'm having abit of an issue with the boards warping. Anyone else have any luck?

I think we might have to upgrade to foam board.
 

theskipman_98

New Member
We use a MDF Lite for making molds for vacuum formed faces. All I can say is keep it climate controlled, it seems moisture is the biggy. We keep ours outside under an awning, because warpage isn't as big of a deal for what we use it for. When stacking sheets (we use 60"x97" 1/2" and 3/4") keep them stacked tight and if you have them up on driers (lift boards for the forklift to get under), use no less than 4 pieces that run full width of the material, and of equal heights. When cutting on the router I put the crown of the material to the table, turn on the vacuum. usually after cutting the drop will bow but the usable cut area for us is fairly flat.

Hope this helps!
 
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andy

New Member
What thickness? What grade? Sourced from....?

Don't buy mdf from DIY centres or builders merchants... these are retail suppliers who only stock the crappy standard grade material which you DO NOT want to be using.. ever.

You need to be using at LEAST moisture resistant grade mdf or better still exterior grade material. You want to be buying these from a specialist timber board supplier, someone who supplies MDF & MFC to the furniture industry is ideal. It doesn't matter if your client doesn't need moisture resistance or exterior grade performance.. you need it to make machining as easy as possible.

When buying mdf it's important to make sure it's been stored properly... specialist suppliers keep all their mdf in flat stacks on top of heavy duty, fully supported pallets. This is important because the combined weight helps to keep the sheets pressed flat. DIY sheds sometimes store sheets vertically which is asking for bowing & cupping.

If you want the best results pay a few extra quid for a branded MDF product from someone like Medite or Koronospan. These are a lot better quality than generic el cheapo mdf and make machining a lot easier.

If you're using MR grade material from a supplier who knows his onions you should never have a problem with mdf... we've cut mountains of the stuff and have yet to see a bowed sheet.
 

Kentucky

New Member
What your most likely seeing is the stress in MDF relieving. When you machine of one side of the MDF your relieving all the stress on one side causing the warp. We do a lot of MDF cabinet doors and have seen them turn into a bowl. Don't think its a moisture issue.
 

artbot

New Member
yes standard grade is awful. i've tried putting a deck sealant in a pinch on some material (the back of the material in that the front had aluminum mounted to it. what is happening is one expanding (the side exposed to moisture), thus making both sides "different sizes" enough to warp the material. if you take mdf and sit in water, it will expand over twice it's normal thickness. so mdf and moisture are a no-no.
 
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