By the time you do all that remedial work on MDO is it still worth using?....
Good question. Yes, indeed.
When one knows what they're doing, you can fill all the voids, seal the four edges, in less than five minutes. Sand the edges flat, knock off the corners, dust it in about another 5 minutes. Prime the edges in maybe 2 more minutes.
Top coat the three edges and face in about 5 or 6 minutes, drop down and paint the last edge and the other side in maybe 6 or 7 more minutes. According to your air conditions, when it's dry, sand both sides and repeat the coating of the edges and faces. When dry, if you want give it a third coat repeating the same steps.
All total, you're at about 45 minutes and you have a nice shiny board that will last 15 years.
If you're doing two at a time... you'd add maybe a little more time, but as you get good at it and are doing these routinely, we would have 10 or so at any given time all finsihed with the filler, sanding, priming and one top coat already on. We generally used a kinda grey first top coat. That's a good color that anything will hide when going overtop with your second and third coat.... even white.
When we're doing baseball
signs, we have 20 or so up on horses and can only paint one side at a time, because of space. 640 square foot of boards takes up a lota space cause of getting in-between them. Using this process we can paint all 20 in about 5-6 hours 3 coats top side, 1 coat back side. Usually prep in the morning and get the back coat on. Flip immediately and do a top coat, then sand, tack and re-coat at end of day and a third coat the next morning.
