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Outdoor material in extreme cold weather

10sacer

New Member
Looking for help from you guys who live and do signs in the frigid cold areas.
What base material would you use for exterior wayfinding and interpretive/educational kiosks that will be permanantly outdoors in sub-freezing temperatures at least 4 months out of the year?
My initial thought was HDPE in 3/4" sheet - but open to suggestions.
 

Gino

Premium Subscriber
We just finished a bunch for a customer and we used .125 aluminum and powder coated them. Just about any kinda plastic is gonna expend and contract to a certain degree..... then again so will aluminum, but there's chance of cracking with metal. Our sizes are from 26" x 38" up to 48" x 96" and lots in-between.
 

JBurton

Signtologist
The stuff I've seen used to route state park displays is really robust, though I've never used it. Here it lists a brittleness factor at -105F, which sounds pretty extreme...
 

DL Signs

Never go against the family
Wanna know what it's like when hell freezes over? Come spend a winter here in northern Wisconsin. It can be brutal, we get down to 30-40 below zero, with wind chills sometimes over 60 below. Snow, ice, wind, rain, freezing rain, hail, and everything else mother nature can throw in to make life suck. In winter our temps can drop 60+ degrees in a matter of hours. In summers it's the opposite, we just about hit 100 degrees here a couple times in the last week, and summer has just begun. We use a lot of aluminum and ACM, and they hold up just fine in our unpredictable climate.

We've been doing signage and kiosks for a river-way trail/ kayak project for years now, and many of them sit out in the open along rivers with no protection, the worst of the worst for conditions. We've been using 6mm ACM and haven't had a failure yet. We also do a lot of wayfinding and other signage for businesses with ACM panels, some over a decade out in our wonderful winters, and doing just fine. Gotta remember, besides signs they use ACM to clad building facades, panel trailers with, in all different climates, all over the world. It's durable stuff (if you stay away from the really cheap crap). Just avoid using thin stuff when doing larger exterior signs, the thinner you go, the more it'll try to warp/ expand/ contract in extremes. The 6mm hasn't failed us yet.
 
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