we are routing a sign from 1" thick HDU...
We have never yet done that...lookin for tips please....
What kind of paint or stain is best etc...?
Very important - First and second coats should be high quality interior/exterior latex primer.The primer coats will form the foundation and determine the quality of your finished product. Then sand, use tack cloth to remove fine dust. Next paint 2-3 coats, allowing adequate drying time between coats. We prefer high quality latex, drys quickly, easy cleanup.
We do not recommend paint with built in primer.
+1 for the PPG Breakthrough paint...awesome!The number one thing to remember about painting HDU/PVC is dry time and prep work.
If the can says dry for 6 hours, triple it. HDU and PVC do not absorb moisture. So all of the drying goes one direction. When you paint a wall or wood, it will absorb some of the moisture which makes the drying go much faster. So don't rush the paint.
HDU is also a material that needs to be really clean before painting. Sand it down to form a texture, blow it off, and then if you can, spray it with a garden hose. You want to get it clean as you can.
After that, it depends on what you're doing. If you're just painting it all free hand, paint choice is less of a big deal. Use really good exterior grade paints and you'll be fine. If you plan on using vinyl and masks, you need to be MUCH more careful. I recommend DTM paints. I've always used PPG but other brands work I'm sure. They're a mix between an enamel and a traditional latex paint. There are a bunch of HDU specific primers you can buy from your sign supplier. PPG Sure Grip also works well. There's another PPG fast drying paint that I haven't tried since I've been moving away from carved signs and that's Breakthrough. Dries way faster than typical latex paints.
But the #1 rule of painting HDU/PVC signs, above anything else, is let the sign really dry. You just can't rush it. Every time I have, I've regretted it.
Have you used ppg breakthrough on acrylic letters and signs? Does it hold up well outside?+1 for the PPG Breakthrough paint...awesome!
I have left HDU unpainted in the weather and never seen it fall apart even after several years. The surface discolors, but the discoloration is only an eighth of an inch thick. The sun can burn a hole in it? Maybe the brands vary in their UV resistance. Maybe the density makes a difference. Yes, HDU is kind of crumbly by nature. And I noticed scraps that looked bad after a long time, but when I cut them they looked okay on the inside. If someone has actually seen the sun burn a hole through it, that's a new one on me. But my experience is anecdotal at best. I believe that Coastal Enterprises merely claims that it "lasts ten times longer than wood."—part of their lifetime guarantee.Many many years ago, I was visiting a shop in another state who majored in HDU signs. They told me, the sun will kill bare HDU. Ya need to make sure it's completely covered and covered well. He said, they get more work from repairing these signs because of stones or whatever hitting these kinda signs and chipping the paint off and the sun will eventually burn a hole in it. You're saying this isn't so ?? I'm questioning, as I never had it happen to me.