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I use Flexisign for perf cutting. I use 53 degree clean cut blades with Speed 20, Pressure 120, and 30 offset. I notice if the cutting strip isn't in good shape then the cuts will be jagged.
I use an Adobe Acrobat plugin called Quite Imposing. It will imposition with no bleeds and marks. It can do 2'x2' then impose onto a 4'x8'. Save as a pdf then import into your rip program.
http://www.quite.com
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