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Discussion I've owned an HP R1000 since April 2019, ask me anything

balstestrat

Problem Solver
Our R1000 keeps throwing out a crash sensor error, even though there's no media loaded. I've ran the scan axis diagnostics with app but the crash sensor passing. It's odd since there isn't any media loaded but it keeps crashing.

Any help would be more than appreciated, we're dead in the water at this point.
Take a good visual look at the sensors. If you swing it left and right you can see the LED change. Make sure it's pointing straight down and all of the 3 are working same way.
If the carriage always stops at same place take a look on all of the blades and the foam etc.

Last thing measure the distance from the sensors to the belt. Make sure it's the same on all 3.
 

mbasch

New Member
We started having an issue with our R-1000 where it has started printing blurry. Typically when we see this we would think of an alignment issue or a head height. Since head height is controllable on it, we have checked and reseated the print heads and recalibrated but are still having the same issue. It is in all colors. Anyone seen this before or know what is happening?
 

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MGB_LE

New Member
We started having an issue with our R-1000 where it has started printing blurry. Typically when we see this we would think of an alignment issue or a head height. Since head height is controllable on it, we have checked and reseated the print heads and recalibrated but are still having the same issue. It is in all colors. Anyone seen this before or know what is happening?
I'd check your optimizer settings, which control how the ink adheres to the substrate. Maybe you're using too much or too little for this substrate. There are test plots that will show how each ink is performing, including optimizer.
 

balstestrat

Problem Solver
It's alignment, height or feed depending which way these were printed. Maybe it's measuring the thickness wrong or something else gone bad.

I would do a automatic alignment on SAV at 0 height and then test again with manual height.
 

mbasch

New Member
We started having an issue with our R-1000 where it has started printing blurry. Typically when we see this we would think of an alignment issue or a head height. Since head height is controllable on it, we have checked and reseated the print heads and recalibrated but are still having the same issue. It is in all colors. Anyone seen this before or know what is happening?
I thought I'd post the solution. The height measuring tool lost it's origin. HP had to log in and recalibrate. Unfortunately, it is not user adjustable but it was a quick fix. Down side is the phone call for support is $250.
 

mbasch

New Member
Just a heads up on owning an HP-R1000. We were just told it is time for the "White Service Maint. Kit". Price $7k
I guess that is their way of punishing you if you don't buy a maintenance package. Any one know what this kit that must be made of solid gold is actually for?
 

MGB_LE

New Member
Great point. When we had a flurry of service issues outside of warranty, the tech gave me a heads up that we were approaching the white service interval, which would be about $8k. I passed that straight along to our VP of Production.
We do now have a service agreement in place, so I should actually kick off that maintenance item, which should be covered. We sent an operator to level 2 maintenance for free with the purchase of that agreement. Maybe he can tell us how close we are to needing it.
 

balstestrat

Problem Solver
Just a heads up on owning an HP-R1000. We were just told it is time for the "White Service Maint. Kit". Price $7k
I guess that is their way of punishing you if you don't buy a maintenance package. Any one know what this kit that must be made of solid gold is actually for?
Meh you can live without it. It does include bunch of stuff but you can also repair as needed. For someone having it under contract it's obviously no-brainer to have it done for "free".
- All the white valve plates
- White connectors
- White dummies
- Printhead PCA x2
- 4 years worth of intermediate tanks
- Some other minor stuff regarding white
 
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mbasch

New Member
Meh you can live without it. It does include bunch of stuff but you can also repair as needed. For someone having it under contract it's obviously no-brainer to have it done for "free".
- All the white valve plates
- White connectors
- White dummies
- Printhead PCA x2
- Some other minor stuff regarding white
Thank you!
 

Neila Printing

New Member
Hi guys

Just wanted to report in as I don't check the forums too often.

I started this thread several years ago to document my findings and knowledge on what was, at the time, a newer technology without much in the way of online resources. The HP knowledge center now has a lot of what you'll find in here, which is great. I hope this thread has helped others make an educated decision. I appreciate balstestrat and other R series owners for contributing. I'm curious how many R series are out there now?

Our R2000 Plus is still running great, 8-10 hours a day, 6 days a week. Between it and the summa I can have 1 man do the job of 3 most days.
Having owned both the R1000 and R2000 for over 18 months each, I have to say that the R2 is the way to go. The 5L ink boxes and associated cost savings are too beneficial to overlook.

Our most common items are:

coro
foamboard
SAV
transparent vinyl w/ color-white-color sandwich printing
48pt chipboard
max metal
110# high gloss poster paper
roll-up film
mesh banner
blockout banner
040 aluminum

There is no end to our workload. Once people find out you have this kind of machine, you start getting calls and emails daily just from word of mouth. The print quality and durability ensures repeat business. The IPS provides a super low learning curve that anyone can pick up on after 1 shift.

I love the machine and would buy another if I had the space. The cost of production is cheap due to the high throughput. The maintenance is dummy proof and takes minutes, leading our downtime to be almost non-existent. My only real gripe is that sometimes fine text doesn't come out as crisp as what we can get on our epson roll to roll, but otherwise the R2 does what it's designed to do and does it well.

The included warranty provided a great education. The engineers I worked with are insanely knowledgeable and have a real passion for helping people. Several of them even helped us in a bind after hours or on the weekend. I want to give a shoutout to Randall in particular, he saved my ass on more than one Friday night.

Now my warranty is up, and in case anyone is wondering here's what HP's extended warranty costs are:

View attachment 159493

Unfortunately, in my opinion, the contract is not worth the bill. HP designed a machine that when properly cared for does not require many on-site visits from technicians. I believe I've seen most, if not all, catastrophic part failures and fixed them myself at this point. Once you know the procedure for fixing these things they are simple and require minimal tools. The most memorable machine failures so far are:

cistern had ink in it- 1 person fix, 10 min
pip sensor got ink on it - 1 person fix, 10 min
alignment bar / gate failing - 2 person fix, 60 min to swap out a motor
carriage belt ripped itself in half - 1 person fix , 20 min
white intermediate tank exploded - 30 min clean up
white ink box exploded - 30 min clean up

Perhaps if the warranty included a print head allotment I would reconsider. I will ultimately see if my decision to go without warranty is wise. The priority parts shipments are the only real benefit I see in that chart. And I'm sure HP prices their parts at a fair rate without warranty... :rolleyes:

Wishing you all continued success.

Best,
Ryan
Hey, the main belt took 20 min to replace??
 

balstestrat

Problem Solver
Hey, the main belt took 20 min to replace??
It doesn't take longer than 20min if you do absolutely nothing else.
5min open the covers and remove belt tension
10min replace belt
5min apply tension and close covers

Do a little cleaning, check the bearings, remove old grease and add new lubrication etc. 1 hour and 15mins on top to check everything is working as it should.
 
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Neila Printing

New Member
It doesn't take longer than 20min if you do absolutely nothing else.
5min open the covers and remove belt tension
10min replace belt
5min apply tension and close covers

Do a little cleaning, check the bearings, remove old grease and add new lubrication etc. 1 hour and 15mins on top to check everything is working as it should.
How much does the belt part cost?
 
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