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For a "perfect" printed image, I do the same as Tex. 150 dpi at final size on the printed piece. 100 dpi at final size is usually quite acceptable, and 72 dpi is usually OK most of the time. 50 dpi and below it will be obviously pixelated. That said, the quality of the image plays a large part...

Probably one of the proprietary fire truck manufacturer's fonts.

Atlas used to do minimum 2 dozen. I am a distributor for them, so I checked the wholesale website and then called them, and they have gotten contracted on a few very large clients that are taking their whole production. So they are not currently taking any more orders for screenprinting until...

If they are white shirts, price Direct to Garment with Atlas. It will be a lot less. At only 2 dozen shirts it's the 8 screen charges that are killing you.

No. Atlasembroidery.com

I use Atlas. They are a big outfit.

We usually just go around the curve onto the flat area. There's no need to go further into the area you cannot see when the vehicle is on the road (if you're doing advertising wraps). If you're doing a color change, you'd pretty much have to take the bed off and wrap the whole area between cab...

After looking up Chromaspec, I think you're looking for non-adhesive films, correct? It's going to be harder to find those, since the Epson is a sign printer and the vast majority of products advertised to print with it will be pressure sensitive adhesive vinyl (and a few PSA non-vinyls). There...

They do it with a tech program on a laptop connected to the printer. That's why a tech has to do it. The Epson is not intended for user-serviceability.

http://www.atlasembroidery.com/

Proxima Nova Extra Bold

I am pretty sure they've been doing the computer generated patterns more than a year.

The fallacy in your calculations is "so far only 30 minutes hands on". That implies you don't charge for the time your printer is occupied running whole 50 yd rolls of vinyl.

Search "US Navy ship silhouettes". You could use silhouettes of the various ship types, with correct relative sizing, to illustrate various donor levels. Or you could use a more generic overhead hull view in various lengths like the game Battleships.

Impact is closer than Haettenschwiler

Lets the face hang rather than sit in the bottom retainer. Keeps large faces from pooching or drooping.

I'm guessing they used extruded acrylic or polycarbonate bars to do that. 0.625"x1" or something like that. You can buy them at Amazon in 6' pieces.

No need for 48" vinyl. We can cut more than 29" on 30" vinyl with our Graphtec. 29" is perfect for maximizing the vinyl. You're only going to cut one at a time anyway at 10' long. (unless you have really long weeding tables--ours are 16') You can reset the roll if there is any skew between decals.

We do multicolor cut vinyl decals like that routinely. There are tricks to making it quick and easy to put in a word or stripe of a different color quickly, accurately, and repeatably. The price for one should be easy. It would be priced the same way you would price it if that's all they came...

If the sign somehow requires a thick hanger bar, you'd have to make it the same. But I've never done one that had anything but the same as the face material.