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+1 this is the best way without having a white base printer

ah....... he is a competitive cooker, then yes he will have an expensive smoker and yes you are good to attach directly to the metal. what we have used is stainless steel standoff mounts, depending on the heat / location determines the distance raised. I would say .5" is the minimum

are the bad guys members here? who are they? That is no way to conduct business and its unfortunate you have your customers questioning your prices / quality.

short answer no, he mislead you about the temp a typical smoker will average 185-250 degrees for SEVERAL hours, a brisket needs 12+ hrs to have that fall apart tender an alternative would be use standoff mounts, place the decal into a rigid, alum so the heat doesn't warp the PVC, in dibond...

looks good, car 2 reminds me of the Lamborghini car that was designed with a sharpie who did the designs?

Konica Minolta was the winner when we did our testing a couple years ago. beat out levmark, xerox, cannon, etc... we went with the 4695MF model and there are plenty of settings to mess with for color profiles.

Lexan is what bullet proof glass is made out of

looks like a character from the muppet theater

we try to leave it as "left in sheets" as much as possible.

mind sharing the process you are using

+1 the 8000 has always worked well on the tough surfaces

+1 what we have also found to be very helpful is to a color swatch onto the intended vinyl, send that to the wholesale and that way they can see exactly what they will be getting. By the time you try to explain PMS to RGB or CMYK it is a hassle, and the added issue that each vinyl brand will...

7 days is nothing to worry about, turn the machine of and let it run its own cleaning cycles

+1 only time that is productive is when the doors are locked

http://www.clker.com/clipart-50330.html

Not paranoid at all. We have several waivers depending on the services / products being done. and they are very handy as people RARELY remember what you tell them.

the lighting bolt looks more like a Kukri Combat knife.

if you could read minds, how things would be so much easier on the design concept. typically we will do the design as they describe and then offer a 2nd version using the same information but in a layout design that is of a better concept. NEVER to revisions without payment!!! and make sure...

+1 EVERYONE has a camera phone, have them take a picture of the area it is going and close up of the exact location with a known size item (ruler, piece of paper, roll of paper towels, etc...) the other helpful tool is Google earth, with street view. with these 2 options you can get a fairly...

+1