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vhb and silicone should work. lot's of silicone

Go to home depot buy a sheet of pvc, a jigsaw, paint brush and their best outdoor latex for the pcv.

Your a sign guy right? It's time to get creative.

Why not buy them here. https://retractablehandbanners.com/ they sell blanks

Sorry this happened to you. Fouling up a job and learning a lesson is right of passage in any trade. In days of old 60's/70's it was hard to scratch glass with the available blades. The blades of today are different. More carbon in them.

If it's a simple and easy for you routine job like replacing something existing, or put a sticker on a cab door, make in the ground lolli pop etc. Ya send em a sketch with the terms. Ask for a reply yes or no. If they say yes but.. Yes but cost more. On bigger jobs it's different. They maybe...

Yes you can make it as a one man operation if.... Your design work outshines anyone near you. If your the best people will seek you out and line up at your door. If you can provide a level of service that no one can compete with. No you can't make it as a one man operation if.... Your just a...

For translucent prints that are going on white plastic we just print on clear laminate. Try it it works fine. Sometimes we do another print in reverse and put it on the back.

What John Miller said. You don't need a coolant. https://www.mcmaster.com/cnc-router-bits/straight-and-spiral-router-bits-for-aluminum/

I don't like you. Why would you want to take down an old sign. Leave it there for the next person who takes over the business.

Never understood why you would want to make a double sided banner.. Why not just print 2 banners and stick em together?

Put a tiny round on a the sharp corners. Makes small stuff easy to weed

If it's somebody new the first thing I do is eyeball them from head to toe. Just to check out what they spend on shirts , shoes, watches etc. Next I look out the window to see what kind of car they drove in with. If they look like they spend lots of money on quality I quote them very high...

It's already white. Leave them alone. White acrylic holds up just fine on it's own. Painting just adds something that could fail.

You use an Awning stapler

Your in business you charge as much as you can and want to.

Maybe they want a quote on a invisible sign?

I use a file

Working for another shop is never a good. To many what if's. What happens if you mess up his print and laminate? What happens if they bring you some kind of material your not used to working with? What if your busy working on a big bucks job?

First place I would look for help is the people I bought the plotter from.