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In which direction(s) are the shadows?

I use 40/42/50

It is possible that it does not recognize one or more of the carts. IF it is clean already, you can reset the ink parameter flag in Maintenance Mode. Get your service tech to walk you through this.

There is just a flag and sensor mechanism that is controled by the position of the swinging bar. Should be a green light on when powered. As the bar drops, it moves the flag away from the sensor (or maybe to the sensor) turning on the drive motor which tightens the media raising the bar and...

There are a series of muffin fans under the dryer platen that provides suction Could be they are just getting dirty. You dont want to remove the platen under the print head, it takes a jig to get this back in alignment. Someone more familiar with this model may be able to tell you which...

How much is much different? If in 45 minutes you are able to recover 10-20 % more nozzles, then if may be worth your while to continue. If you got none or nearly none, then Stealth Ryder is probably correct, perhaps your not getting a good seal at the capping station or the pump/tubing...

You are missing almost half of your black nozzles. Both the A side and B side are firing, you just have lots of plugged nozzles. You dont really turn off A or B, you can just pick a Wave form that uses only the A or B. The nozzle check is THE prime troubleshooting guide for print issues...

http://www.mutoh.com/webmap/locationmap.html Any Mutoh dealer should be able to get you cleaning supplies. You will want some cleaning solution, you can gut a cleaning cartridge or buy a small bottle of cleaner.

The typical way to test dampers is to do some long print jobs and see if nozzles drop out during printing (ink starvation in the head). Nozzles drop outs and no bubbles in the ink line are typical of damper issues or leaks between the incoming line (o-ring/tubing/nut) and the damper or the...

What does the nozzle check and pf adjust look like?

Strange or not, I assume from the picture that it starts printing the correct color and nozzles drop out. Is this correct? When was the last time dampers were replaced?

head soak with clean room wipes and then clean room swab on a stick.

Possible, I dont how likely. There may be 3 card slots, you may want to try one of the other slots.

It is sometimes very difficult, if not impossible, to diagnose issues long distance. Having two techs on location and not providing any real insight, can demonstrate how difficult it can be for someone here on the phone trying to diagnose the problem, with sometimes very limited information...

If there was a leak between the needle and the cartridge plug you should be seeing air bubbles in the lines. Color shift in the middle of printing can be from cross-contamination, where it would start printing the wrong color and then shift to the right color after the contamination was...

Goto www.mutoh.com Support Mutoh FTP Log in and look for Falcon Jr. It is in the manuals folder.

ftp://ftp.mutoh.com/Printer%20Information_Manuals/Falcon%20Outdoor%20Jr/Manuals/ You should be able to download the software from SEH Germany.

That is correct. If they do, they will wick ink out, mix colors in the dampers (cross-contamination), or can even empty a set of carts overnight.

You dont want them against the head, these should be down in the cap, 'far' from the head.

No defect. The carriage just has to be in the right place. I think tomence is correct, it may well be a tab on that cover that pushes the mechanism to allow the lever to raise.