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+1 to all stated above... educating your client what to expect, or designing around this limitation, would be the only solutions. ....and hats off to the capslock tipsters :dog42: :dog42: :dog42:

R and K closest i could find was BR Omny, possibly Black or Condensed SemiBold.

laminating first can also eliminate scuffs/scratches in your print prior to & during application ...honestly, i see no benefit to lamination after application unless you're trying to do something quirky like sealing multiple hand-placed graphics under a single clear-layer like...

sugar-free candy should be an oxymoron ....they sure have nice signs tho! gonna miss having the jelly belly factory around these parts, as we used to buy belly-flops (rejected odd-shaped jellybeans) by the 5gallon bucket.

+1 pounce-pattern & chalk is ideal. i've also "made it work" with full paper patterns by slicing-off the majority of the pattern & leaving only the bottoms of the letters, but it then takes a keen-eye for "I", "O", etc. letters to be mounted square but i just make sure to have a letter on...

used rtape for a decade. still love it. but switched to briteline/transferrite products and havent had issue aside from lower invoices

i’m not sick, but i wear a mask out in public places ...out of courtesy. just like holding the door for someone, stopping a car for a duck crossing, or letting a woman go first at a point of intersection. its just my thing, and i hope it would be more people’s too. believe what you will...

doubt it was intentional. i print on materials not designed for print all the time, and see this effect more often on older media, even printables. could be a batch issue, or conditions such as moisture being trapped between the layers in the roll, or even migrating plasticizers in older stock...

pretty much everything was done wrong with this already, don't do it wrong again by double-striking your ink.

box of crayons and substitute your red for the bright-red crayon. ...or go to adobe color swatch collection, pick a good one, and then shift-towards vinyl colors that are available to you.

treat it like an exterior sign, and you should be fine. mold/corrosion is a living thing too, but highly unlikely that will even be a factor unless you're making it out of paper-mache

+1 need more details. which specific vinyl & which specific printer

imho, there's no weight to a 6" .25" letter.... studs are overkill if its a pita to get setup properly, as there's not much material to tap-into and any pads you glue to the backside will now require standoff, which requires a 3rd stud or a stable spacer to keep the letter from tipping out of...

just thought i would give an update on this as well... after recently having the same problem myself, and realizing there's no simple-way to "bypass" it as I suggested years ago.... I found on another thread, that all you have to do is turn the dial all the way clockwise on both laser & receiver...

the "best" is an arbitrary term, as there are a LOT of printers out there that you can utilize to make coroplast signs. if the HP R1000 is in your price-range..... pull the trigger, and don't look back. Currently DYING to get one myself, but I just bought a new HP365 and my 2nd CNC router but...

chips need somewhere to go, they'll never go straight-up through the flutes and want to rub/melt against the material as you progress through the shape. I'm a huge fan of doing a rough-cut first, anywhere between 0.02"& up to half the diameter of the bit offset from the final part, but leaving...

flip it over on the table.

paper-inserts for an exterior sign? seems chintzy.... seems easy enough to do in-house, however, but I've never seen it as an "off the shelf" item from any supplier. edited to add: both pics appear to be simple extrusions, cut to size & bolted/screwed/rivot'd on, with a piece of...

onyx cut server wasn't designed to export regular cut paths, only rip-server-generated cut files from printed files....and only after they've been printed.

i've had that happen when i leave overlaminate hanging off the edge of my print, as most times my laminate is slightly bigger than my digital media or i'm not dead-nuts square with the print. any drag on the plotter, will result in disconnected cutpaths