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Sihl has great paper products. I don't use much vinyl that thick to give you a good recommendation on those. The latex should be able to do photo quality as long as the print heads are new and you use the highest quality settings. Epson EcoSolvent printers also do GREAT prints.

Sounds like incorrect laminator pressure or speed settings. You shouldn't have silvering on latex prints.

Wrap vinyl will stick fine, the 2017 Ford tailgate ovals are so flat that what goes over them isn't distorted much.

Switch materials. Use some DPF8000 and he wont have any issues.

Ours was always inconsistent. Even on panels printed the same day in a climate controlled environment. Couldn't trust it.

Different gradients or gradient locations on each section of the shield. Each section is its own layer in photoshop. Each layer also has a bevel layer effect.

ok, so somehow you can hit this blue. How is it that you hit the blue? I assume that the file you are trying to print is overriding RIP settings by having an embedded profile.

Different pass counts?

Check out the new Epsons. They have a real nice new interweave pattern. We used to have Mimaki JV3s here and tried switching to latex. Didn't like it and went with Epson. Everyone is happy now.

It seems two trucks are never the same, but maybe a list of "tips" for this type of job could be compiled. Avery and Oracal have materials that are NFPA compliant for chevron striping, so you are not locked into 3M DG material, but everyone usually makes you match what they are already using...

Awesome! I recently purchased a K40 co2 laser myself for hobby work. It sounds like you dabble in a bit of everything yourself. I am from up in Middletown, but moved down to NKY for a good job in the industry.

tagul.com - get an account and give it a try. Works GREAT.

I use vincentprinting.com for XL banners like this. Good product and price point.

Welcome! Where are you at in Ohio?

We go through a LOT of materials here, but we try to keep our "go to" materials in their own area and the oddballs in another. That in itself helps a lot when checking inventory "at a glance". Otherwise, we use little "T" shaped cards we had cut out of sintra or pvc that we write on with a dry...

I would assume the same company that finances things like vehicle rims ("Rent-n-Roll" around here) would do something similar.

We bought a milder form of a stripping agent and sprayed it on the trailer and then pressure washed it off in a case like this once. A hot water pressure washer would make it easier also, just make sure you don't do it near your building or vehicles or it will be covered in boogers, lol.

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What particular color of cut vinyl is it that is not available in air release?

Hire a local photographer with a drone camera.